FR 2021-00250

Overview

Title

National Emission Standards for Hazardous Air Pollutants: Flexible Polyurethane Foam Fabrication Operations Residual Risk and Technology Review and Flexible Polyurethane Foam Production and Fabrication Area Source Technology Review

Agencies

ELI5 AI

The EPA wants to make sure factories working with a special kind of squishy material follow new air rules to keep the air clean. These rules say factories should watch their air pollution all the time and tell the EPA about it using computers, even when they're just starting up or stopping machines.

Summary AI

The U.S. Environmental Protection Agency (EPA) has proposed a rule to improve air quality standards for facilities that work with flexible polyurethane foam, as required by the Clean Air Act. This proposal focuses on reducing emissions of hazardous air pollutants by setting new standards for certain operations, like flame laminators and loop slitters, and updating reporting requirements to be fully electronic. These changes aim to provide better monitoring and compliance without significantly changing the current emission levels, ensuring both environmental protection and the continuation of existing industry practices. The proposal also eliminates exemptions during events such as startup and shutdown, meaning that emission standards will apply at all times.

Abstract

This action presents the proposed results of the U.S. Environmental Protection Agency's (EPA's) residual risk and technology review (RTR) required under the Clean Air Act (CAA) for the National Emission Standards for Hazardous Air Pollutants (NESHAP) for major source Flexible Polyurethane Foam Fabrication Operations, initially promulgated in 2003. Pursuant to the CAA, this action also presents the proposed results of the technology review for the NESHAP for two area source categories, Flexible Polyurethane Foam Production and Flexible Polyurethane Foam Fabrication, which are combined in one subpart initially promulgated in 2007. In this action, the EPA is proposing to establish a numeric emission limit for one major source subcategory; remove exemptions for periods of startup, shutdown, and malfunction (SSM) and specify that the emissions standards apply at all times; require periodic performance tests; and require electronic reporting of performance test results and compliance reports. Implementation of these proposed rules is not expected to result in significant changes to the hazardous air pollutant (HAP) emissions from affected facilities in these three source categories or to human health impacts or environmental impacts associated with those emissions. However, this action, if finalized, would result in improved monitoring, compliance, and implementation of the existing standards and codify existing industry practices to prevent backsliding.

Citation: 86 FR 1868
Document #: 2021-00250
Date:
Volume: 86
Pages: 1868-1890

AnalysisAI

The document from the Federal Register details the U.S. Environmental Protection Agency's (EPA) proposed rule aimed at tightening emission standards for facilities involved in flexible polyurethane foam production and fabrication. The rule is part of a broader effort mandated by the Clean Air Act to review and potentially strengthen standards concerning hazardous air pollutants emitted by various industries. Specifically, this proposal includes setting new emission limits, mandating electronic reporting, and eliminating exemptions previously allowed during operations like startup and shutdown.

General Summary

The EPA is proposing modifications to existing standards for operations involving flexible polyurethane foam, with the goal of reducing hazardous emissions. The action includes introducing specific numeric limits on emissions for processes like flame laminators and loop slitters, as well as standardizing reporting processes through electronic means. Importantly, the agency aims to ensure that emission standards remain consistent at all times, eliminating the previous allowances for periods of startup, shutdown, and malfunction (SSM). These changes are expected to enhance compliance and monitoring efforts without dramatically altering emission levels or affecting public health and environmental conditions.

Significant Issues or Concerns

One major concern is the perceived subjectivity in cost assessments, particularly regarding the $26,000 per ton cost to reduce hydrochloric acid emissions, which the EPA deems non-cost-effective. Some may argue that this does not consider potential long-term health or environmental benefits. The document also uses numerous technical terms and acronyms without immediate definitions, which can make it challenging for a general audience to understand. There is also a lack of clarity on the specific standards that would apply during previously exempt SSM conditions.

Another issue pertains to the requirements for electronic reporting. While these are intended to streamline compliance, the document does not provide a detailed analysis of the associated costs or the burden imposed on affected facilities. Additionally, the criteria for defining and applying an "ample margin of safety" in setting these standards might appear subjective due to a lack of clear, quantitative benchmarks.

Impact on the Public

The proposed rule seeks to tighten regulations around hazardous emissions, which could positively affect public health by potentially reducing the prevalence of air-borne pollutants known to have deleterious health effects. Nonetheless, the broad public impact may be limited by the proposal's focus on improving current practices rather than enacting substantial new emission limits.

Impact on Stakeholders

For industries involved in the production and fabrication of flexible polyurethane foam, the rule creates both opportunities and challenges. Facilities will benefit from codified current practices, thereby preventing regulatory backsliding and ensuring business continuity. However, they may face initial increased costs due to the new requirement for electronic reporting, as well as the necessity to adhere to constant emission standards even during SSM periods. Smaller businesses, in particular, might find these changes relatively more burdensome, given less available capital for implementing new reporting systems.

In terms of environmental and health interests, the amendments are seen as steps toward enhanced regulatory oversight and public health protection. Yet, without concrete reductions in emissions, their impact may be limited beyond formalizing existing practices and improving monitoring and compliance strategies.

Overall, while the proposed changes by the EPA largely formalize existing industry standards and reporting practices, they also refine compliance requirements. Whether these actions significantly benefit public health and environmental quality hinges largely on implementation and enforcement while balancing cost considerations.

Financial Assessment

The document under consideration outlines various financial aspects related to the proposed amendments to the National Emission Standards for Hazardous Air Pollutants (NESHAP) concerning Flexible Polyurethane Foam Fabrication Operations. The Environmental Protection Agency (EPA) is primarily focused on evaluating and establishing new emission standards, performing cost analyses, and ensuring compliance through various mechanisms, including the introduction of electronic reporting.

Costs and Financial Estimations

One of the key financial references in the document is the estimated cost associated with the reduction of hydrochloric acid (HCl) emissions. The EPA has previously determined that the cost for reducing HCl emissions per ton was approximately $18,000 based on past estimates. When adjusted for inflation to 2020 dollars, this amount increases to about $26,000 per ton. This inflation-adjusted figure is deemed non-cost-effective by the EPA for further controlling these emissions. The absence of detailed reasoning or a comparison with the long-term benefits of reduced emissions might leave room for subjective interpretation, as the document does not address potential long-term environmental or health savings against this cost benchmark.

Implementation Costs

The document also outlines costs related to the requirement for electronic reporting. This transition includes an initial one-time cost estimated at $2,200 per facility to review the proposed rule and align with electronic reporting protocols. Additionally, the emissions testing requirement for HCl is pegged at a recurring cost of $12,000 per test, with an additional $3,200 anticipated for the installation and calibration of necessary equipment at the onset. The EPA estimates that the total expenditure per facility in the first year will be around $17,300, with subsequent costs forecasted at $12,000 every five years. However, the document does not provide a comprehensive analysis of the cumulative burden this shift might impose on facilities, especially those with limited resources, which could be significant for smaller operators.

Long-term Economic Outlook

From a broader economic perspective, over a span of 10 years, the net present value of these cost impacts ranges between $77,600 and $83,000, depending on the discount rate applied. The equivalent annualized value of these costs stand at $9,700 or $11,000 depending on a 3% or 7% discount rate, respectively. These figures suggest that the anticipated economic impacts are minor, and the EPA does not project any substantial disruptions in the market due to these amendments. Despite the seemingly minimal immediate impact, the long-term financial strain or relief for different industry stakeholders is not deeply explored.

Administrative and Compliance Costs

Furthermore, the total estimated annual cost for recordkeeping and reporting for compliance with the NESHAP, averaged over the three years, is predicted to be $15,000, with no specified capital or maintenance outlay. Meanwhile, the average annual cost for the Agency in administering these amendments is projected at $2,500 over the same period. This separation of anticipated expenses helps in delineating between operational compliance costs for facilities and administrative overheads for the Agency, though the ramifications of these expenses on small entities are not profoundly addressed.

In summary, while the document provides a comprehensive overview of the financial outlay required for compliance, it does not deeply investigate the potential financial benefits or savings from the proposed changes, which might influence the perceived cost-effectiveness. The EPA’s cost assessments and the definition of non-cost-effectiveness related to emissions reduction lack a detailed rationale, potentially leading to ambiguities among stakeholders on the financial prudence of adhering to these new standards.

Issues

  • • The document does not specify a detailed rationale for considering a cost of approximately $26,000 per ton of HCl emissions reduced to be non-cost-effective. This could be seen as subjective and may not take into account long-term environmental or health benefits.

  • • The use of technical terms and acronyms without immediate definitions could make the document difficult to understand for readers not familiar with this specific regulatory context.

  • • The document mentions removal exemptions for startup, shutdown, and malfunction (SSM) periods but does not clearly indicate what the standards during these periods will be, leaving potential ambiguity for affected parties.

  • • The document proposes to require electronic reporting but does not provide a detailed cost analysis or estimated burden for implementing the electronic reporting system for all affected facilities.

  • • The term 'metric' for assessing cancer risk is used in various places but not defined until later in the document, potentially causing confusion.

  • • The decision-making process for 'ample margin of safety' and its application could be considered subjective without clear, quantitative criteria or thresholds.

  • • The document includes extensive references to related documents and standards without providing a direct summary of their contents or implications, potentially requiring readers to access multiple other resources to fully understand the proposed rules.

  • • In discussions of potential risks, there is mention of multiple methodologies and approaches but a lack of examples or simplified explanations that could provide a clearer understanding of impact assessments.

Statistics

Size

Pages: 23
Words: 28,671
Sentences: 972
Entities: 1,679

Language

Nouns: 10,157
Verbs: 2,406
Adjectives: 1,967
Adverbs: 542
Numbers: 799

Complexity

Average Token Length:
5.29
Average Sentence Length:
29.50
Token Entropy:
6.27
Readability (ARI):
22.09

Reading Time

about 112 minutes